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RS Relays

RS Relays Cautions For Use

For general cautions for use, please refer to the "Relays Cautions For Use".

1.Coil operating power

Pure DC current should be applied to the coil. The wave form should be rectangular. If it includes ripple, the ripple factor should be less than 5%.
However, check it with the actual circuit since the characteristics may be slightly different. The nominal operating voltage should be applied to the coil for more than 30 ms to set/reset the latching type relay.

2.Coil connection

When connecting coils, refer to the wiring diagram to prevent mis-operation or malfunction.

3.External magnetic field

Since RS relays are highly sensitive polarized relays, their characteristics will be affected by a strong external magnetic field. Avoid using the relay under that condition.

4.Cleaning

For automatic cleaning, the boiling method is recommended. Avoid ultrasonic cleaning which subjects the relays to high frequency vibrations, which may cause the contacts to stick.
It is recommended that alcoholic solvents be used.

5.Conditions for operation, transport and storage conditions

1.Temperature

• Single side stable standard and latching type: –40 to 70°C –40 to 158°F
• Single side stable quiet type: –40 to 60°C –40 to 140°F

2.Humidity: 5 to 85% RH (Avoid freezing and condensation.)

The humidity range varies with the temperature. Use within the range indicated in the graph below.

3.Atmospheric pressure: 86 to 106 kPa

Temperature and humidity range for usage, transport, and storage:

Single side stable standard and latching type

Single side stable quiet type

4.Condensation

Condensation forms when there is a sudden change in temperature under high temperature and high humidity conditions. Condensation will cause deterioration of the relay insulation.

5.Freezing

Condensation or other moisture may freeze on the relay when the temperature is lower than 0°C 32°F. This causes problems such as sticking of movable parts or operational time lags.

6.Low temperature, low humidity environments

The plastic becomes brittle if the relay is exposed to a low temperature, low humidity environment for long periods of time.

7.Storage requirements

Since the relay is sensitive to humidity, the surface-mount type is packaged with tightly sealed anti-humidity packaging. However, when storing, please be careful of the following.

  • 1.Please use promptly once the antihumidity pack is opened. If relays are left as is after unpacking, they will absorb moisture which will result in loss of air tightness as a result of case expansion due to thermal stress when reflow soldering during the mounting process. (within one day, 30°C and 60%R.H or less)
  • 2.When storing for a log period after opening the anti-humidity pack, storage in anti-humidity packaging with an antihumidity bag to which silica gel has been added, is recommended.
    *Furthermore, if the relay is solder mounted when it has been subjected to excessive humidity, cracks and leaks can occur. Be sure to mount the relay under the required mounting conditions.

6.Soldering

1.Please meet the following conditions if this relay is to be automatically soldered.

(1) Preheating: Max. 120°C 248°F (terminal solder surface) for max. 120 seconds
(2) Soldering: Max. 260±5°C 500±9°F for max. 6 seconds

*Relays are influenced by the type of PC board used. Please confirm with the actual PC board you plan to use.
*Please avoid reflow soldering.

2.Surface-mount terminal

In case of automatic soldering, the following conditions should be observed.

(1) Position of measuring temperature

A: Surface of PC board where relay is mounted.

(2) IR (infrared reflow) soldering method

T1 = 150 to 180°C
T2 = 230°C and higher
T3 = 250°C max.
t1 = 60s to 120s
t2 = within 30s

• Mounting cautions
Rise in relay temperature depends greatly on the component mix on a given PC board and the heating method of the reflow equipment. Therefore, please test beforehand using actual equipment to ensure that the temperature where the relay terminals are soldered and the temperature at the top of the relay case are within the conditions given above.

3.Please meet the following conditions if this relay is to be soldered by hand.

(1)   260°C 500°F for max. 10 seconds
(2)   350°C 662°F for max. 3 seconds
The effect on the relay depends on the actual substrate used. Please verify the substrate to be used.
(3)   Avoid ultrasonic cleaning. Doing so will adversely affect relay characteristics.
Please use alcohol-based cleaning solvents when cleaning relays.

7.Tape and reel packing

1.Tape dimensions

(General tolerance: ±0.1 ±.004)

2.Dimensions of plastic reel

8.Measuring method

1.50Ω type

Connect connectors 1 and 2 respectively to PORT 1 and PORT 2. Perform calibration using the 3.5 mm calibration kit (HP85052B).

No. Product name Contents
1 Agilent
85130-60011
Adapter
2.4mm-3.5mm female
.095inch-.138inch female
2 SUHNER
SUCOFLEX104
Cable
3.5mm-3.5mm male
.138inch-.138inch male

After calibration, connect the D.U.T. board and measure. However, connectors other than those for measurement should be connected with a 50Ω termination resistor.

<Standard PC board terminal>

PC board
Dimensions (mm inch)

<Surface-mount terminal and E layout>

PC board
Dimensions (mm inch)

<Surface-mount terminal and Y layout>

PC board
Dimensions (mm inch)

PC board for correction
Dimensions (mm inch)

Material: Glass PTFE double-sided through hole PC board R-4737 (manufactured by our company)
Board thickness: t = 0.8 mm .031 inch
Copper plating: 18 μm
Connector (SMA type)
Product name: 01K1808-00 (Waka Manufacturing Co., Ltd.)
Insertion loss compensation:
The insertion loss of relay itself is given by subtracting the insertion loss of shortcircuit the Com and the NC (or NO). (signal path and two connectors)

2.75Ω type

Connect connectors 1 and 2 respectively to PORT 1 and PORT 2. Perform calibration using the 3.5 mm calibration kit (HP85039B).

No. Product name Contents
1 85134-60003 Test port cable
2 11852B Conversion adapter; 50Ω N type (female) to 75Ω N type (male)
2 85039-60011 Conversion adapter; 75Ω N type (female) to 75Ω F type (male)

After calibration, connect the D.U.T. board and measure. However, connectors other than those for measurement should be connected with a 75Ω termination resistor.

<Standard PC board terminal>

PC board
Dimensions (mm inch)

<Surface-mount terminal and E layout>

PC board
Dimensions (mm inch)

<Surface-mount terminal and Y layout>

PC board
Dimensions (mm inch)

PC board for correction
Dimensions (mm inch)

Material: Glass PTFE double-sided through hole PC board R-4737 (manufactured by our company)
Board thickness: t = 0.8 mm .031 inch
Copper plating: 18μm
Connector (F type receptacle)
Product name: C05-0236 (Komine Musen Electric Corporation)
Insertion loss compensation:
The insertion loss of relay itself is given by subtracting the insertion loss of shortcircuit the COM and the NC (or NO). (signal path and two connectors)

9.Others

1) The switching lifetime is defined under the standard test condition specified in the JIS* C 5442 standard (temperature 15 to 35°C 59 to 95°F, humidity 25 to 75%). Check this with the real device as it is affected by coil driving circuit, load type, activation frequency, activation phase, ambient conditions and other factors.
*JIS: Japanese Industrial Standards
Also, be especially careful of loads such as those listed below.

  • When used for AC load-operating and the operating phase is synchronous, rocking and fusing can easily occur due to contact shifting.
  • When high-frequency opening and closing of the relay is performed with a load that causes arcs at the contacts, nitrogen and oxygen in the air is fused by the arc energy and HNO3 is formed. This can corrode metal materials.

Three countermeasures for these are listed here.
(1) Incorporate an arc-extinguishing circuit.
(2) Lower the operating frequency
(3) Lower the ambient humidity

2) Use the relay within specifications such as coil rating, contact rating and on/off service life. If used beyond limits, the relay may overheat, generate smoke or catch fire.

3) Be careful not to drop the relay. If accidentally dropped, carefully check its appearance and characteristics before use.

4) Be careful to wire the relay correctly. Otherwise, malfunction, overheat, fire or other trouble may occur.

5) If a relay stays on in a circuit for many months or years at a time without being activated, circuit design should be reviewed so that the relay can remain non-excited. A coil that receives current all the time heats, which degrades insulation earlier than expected. A latching type relay is recommended for such circuits.

6) To ensure accurate operation of the latching type amidst surrounding temperature changes and other factors that might affect the set and reset pulse times, we recommend a coil impress set and reset pulse width of at least 30 ms at the rated operation voltage.

7) The latching type relay is shipped in the reset position. But jolts during transport or impacts during installation can change the reset position. It is, therefore, advisable to build a circuit in which the relay can be initialized (set and reset) just after turning on the power.

8) If silicone materials (e.g., silicone rubbers, silicone oils, silicone coating agents, silicone sealers) are used in the vicinity of the relay, the gas emitted from the silicone may adhere to the contacts of the relay during opening and closing and lead to improper contact. If this is the case, use a material other than silicone.

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