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QM4H Digital Timers(DIN 48) (Discontinued Products)

Cautions For Use

Timers Cautions for Use (Common for All Models)

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Cautions for circuits

1.Protective circuit for timer contact

In the circuit that switches an inductive load, a contact failure may occur at a contact point due to surge or inrush current resulting from that switching.
Therefore, it is recommended that the following protective circuit be used to protect the contact point.

Circuit Application Features/Others Device Selection
AC DC
CR circuit
(r: resistor c: capacitor)
* Note: Available If the load is a relay or solenoid, the release time lengthens.Effective when connected to both contacts if the power supply voltage is 24 or 48 V and the voltage across the load is 100 to 200 V. If the load is a timer, leakage current flows through the CR circuit causing faulty operation.
Note: If used with AC voltage, be sure the impedance of the load is sufficiently smaller than that of the CR circuit.
As a guide in selecting r and c,
c: 0.5 to 1 µF per 1 A contact current
r: 0.5 to 1 ohm; per 1 V contact voltage
Values vary depending on the properties of the load and variations in timer characteristics.
Capacitor c acts to suppress the discharge the moment the contacts open. Resistor r acts to limit the current when the power is turned on the next time. Test to confirm.
Use a capacitor with a breakdown voltage of 200 to 300 V. Use AC type capacitors (non-polarized) for AC circuits.
-
Available Available
Diode circuit N/A Available The diode connected in parallel causes the energy stored in the coil to flow to the coil in the form of current and dissipates it as joule heat at the resistance component of the inductive load.
This circuit further delays the release time compared to the CR circuit.(2 to 5 times the release time listed in the catalog)
Use a diode with a reverse breakdown voltage at least 10 times the circuit voltage and a forward current at least as large as the load current.
In electronic circuits where the circuit voltages reverse breakdown voltage of about 2 to 3 times the power supply voltage.
Varistor circuit Available Available Using the rated voltage characteristics of the varistor, this circuit prevents excessively high voltages from being applied across the contacts. This circuit also slightly delays the release time.
Effective when connected to both contacts if the power supply voltage is 24 or 48 V and the voltage across the load is 100 to 200 V.
-
2.Type of Load and Inrush Current

The type of load and its inrush current characteristics, together with the switching frequency are important factors which cause contact welding. Particularly for loads with inrush currents, measure the steady state current and inrush current and use a relay or magnet switch which provides an ample margin of safety. The table below shows the relationship between typical loads and their inrush currents.

Type of load Inrush current
Resistive load Steady state current
Solenoid load 10 to 20 times the steady state current
Motor load 5 to 10 times the steady state current
Incandescent lamp load 10 to 15 times the steady state current
Mercury lamp load 1 to 3 times the steady state current
Sodium vapor lamp load 1 to 3 times the steady state current
Capacitive load 20 to 40 times the steady state current
Transformer load 5 to 15 times the steady state current

When you want large load and long life of the timer, do not control the load direct with a timer. When the timer is designed to use a relay or a magnet switch, you can acquire the longer life of the timer.

3.Connection of input

Since PM4H and LT4H series timers use a transformerless power supply system, the input equipments must have the power supply transformer in which the secondary side is not grounded with the primary and secondary sides insulated, in order to prevent interference of the power supply circuit when connecting the external input circuit as Fig. A.
Be sure not to use an autotransformer. In case of secondary side grounded or using the autotransformer, this product may be destroyed due to short circuit electrically as Fig. B (1 and 2).
In case of F.G. terminal of equipments such a PLC grounded in secondary side of the transformer, inner circuits of this product and the input equipment may be destroyed due to short circuit electrically as Fig.B (3).
Therefore, use the isolated type timers or do not ground F.G. terminal of the products.

4.Long Continuous Current Flow

Long continuous current flow through the timer (approx. one month or longer) cause generation of heat internally, which degrade the electronic parts. Use the timer in combination with a relay and avoid long continuous current flow through the timer.

When using contact output
When using non-contact output
5.Leakage current
  • 1.For connecting and disconnecting operating voltage to the timer, a circuit should be used, which will prevent the flow of leakage current. For example, a circuit for contact protection as shown in Fig A. will permit leakage current flow through R and C, causing erroneous operation of the timer. Instead, the circuit shown in Fig. B should be used.
  • 2.If the timer is directly switched with a non-contact element, leak current may flow into the timer and cause it to malfunction.
6.Power off time

If the operation voltage for the timer is turned ON after the limit time operation is completed or before the limit time is reached, the Power off time longer than the timer restoration time must be secured.

7.Suicide circuit

If the timer is restored immediately after the specified time is reached, the circuit must be configured so that the restoration time of the timer can be secured sufficiently.
If the power circuit for the timer is turned OFF with the timer contact, a suicide circuit may be configured (Fig. A). In order to settle the problem with this potential suicide circuit, the circuit must be designed so that the timer is turned OFF after the self-retention circuit is completely released (Fig. B).

8.Electrical life

The electrical life varies depending on the load type, the switching phase, and the ambient atmosphere. In particular, the following cases require careful attention:

  • 1.If an AC load is switched in synchronized phases:Locking or welding is liable to occur due to contact transposition. Check this with the actual system.
  • 2.If a load is switched very frequently:
    If a load which generates arcs when a contact is switched is turned ON and OFF very frequently, nitrogen and oxygen in air are combined due to arc energy and then HNO3 is produced. This may corrode metallic materials.

The effective countermeasures include:

  • 1.Using an arc-extinguishing circuit;
  • 2.Decreasing the switching frequency; and
  • 3.Decreasing the humidity in the ambient atmosphere.
9.Pin connections

Correctly connect the pins while seeing the pin layout/connection diagram. In particular, the DC type, which has polarities, does not operate with the polarities connected reverse. Any incorrect connection can cause abnormal heating or ignition.

10.Connection to operation power supply
  • 1.Supply voltage must be applied at a time through a switch, a relay, and other parts. If the voltage is applied gradually, the specified time may be reached regardless of its value or the power supply may not be reset.
  • 2.The operation voltage for the DC type must be at the specified ripple percentage or less. The average voltage must fall within the allowable operation voltage range.
  • Rectification type Ripple percentage
    Single-phase, full-wave Approx. 48%
    Three-phase, full-wave Approx. 4%
    Three-phase, half-wave Approx. 17%
  • 3.Make sure that no induced voltage and residual voltage are applied between the power pins on the timer after the power switch is turned OFF.
11.Control output
  • 1.The load for the control output must be used within the load capacity specified in the rated control capacity. If it is used exceeding the rated value, the life is greatly shortened.
  • 2.The following connection might result in short circuit between the heteropolar contacts in the timer.
12.Installing the timer
  • 1.To install the timer, use the dedicated pin bracket or socket (cap). Avoid connecting the pins on the timer by directly soldering them.
  • 2.In order to maintain the characteristics, do not remove the timer cover (case).
13.Superimposed surge of power supply

For the superimposed surge of power supply, the standard waveform (±1.2×50μs or ±1×40μs) is taken as the standard value for surge-proof voltage.
(The positive and negative voltages are applied each three or five times between the power pins.) For the standard values for the PM4H, LT4H, and S1DX type timers, see the respective items in "Caution on usage."

Single-pole, full-wave voltage for surge waveform[±(1.2×50)μs]
Single-pole, full-wave voltage for surge waveform[±(1×40)μs]

PMH [±(1×40)μs]

Voltage type Surge voltage
AC type (except 24V AC) 4,000V
12V, 24V DC, 24V AC 500V

Other timers [±(1×40)μs]

Type Surge voltage
PNS CN-C CHP, CHP-F 20 times rated voltage
CHP-SD 4,000V

If external surge occurs exceeding the specified value, the internal circuit may break down. In this case, use a surge absorption element. The typical surge absorption elements include a varistor, a capacitor, and a diode. If a surge absorption element is used, use an oscilloscope to see whether or not the foreign surge exceeding the specified value appears.

14.Changing the set time

Do not change the set time when the limit time operation is in progress.
However, this is possible only with the motor-driven type timer if the set time is shorter than the remaining time. For changing the set time on the digital timer (LT4H), see the relevant item in "Caution on use."

15.Operating environment
  • 1.Use the timer within the ambient temperature range from -10°C to +50°C/ +14°F to +122°F (+55°C/ +131°F for the LT4H series) and at ambient humidity of 85% RH maximum.
  • 2.Avoid using the timer in a location where (a) inflammable or corrosive gas is generated, (b) the timer is exposed to much dust and other foreign matter; (c) water or oil is splashed on the timer; or (d) vibrations or shocks are given to the timer.
  • 3.The timer cover (case), the knobs, and the dials are made of polycarbonated resin. Therefore, prevent the timer from being exposed to organic solvents such as methyl alcohol, benzine, and thinner, strong acid substances such as caustic soda, and ammonia and avoid using the timer in atmosphere containing any of those substances.
  • 4.If the timer is used where noises are emitted frequently, separate the input signal elements (such as a sensor), the wiring for the input signal line, and the timer as far as possible from the noise source and the high power line containing noises.
16.Checking the actual load

In order to increase the reliability in the actual use, check the quality of the timer in the actual usage.

17.Others
  • 1. If the timer is used exceeding the ratings (operation voltage and control capacity), the contact life, or any other specified limit, abnormal heat, smoke, or ignition may occur.
  • 2. If any malfunction of the timer is likely to affect human life and properties, give allowance to the rated values and performance values. In addition, take appropriate safety measures such as a duplex circuit from the viewpoint of product liabilities.

QM4H Digital Timers(DIN 48)Cautions for Use

  • Avoid locations subject to flammable or corrosive gases, excessive dust, oil, vibrations, or excessive shocks.
  • Since the main-unit is made of polycarbonate resin, avoid contact with or use in environments containing methyl alcohol, benzene, thinners, and other organic solvents; and ammonia, caustic sodas, and other alkaline substances.
  • Power supply superimposed surge protector
    Although a surge protector will withstand standard-waveform voltage with the values in the next table, anything above this will destroy the internal circuit.
    You should therefore use a surge absorber.
12 to 48 V AC/DC 100 to 240 V AC/DC
500V 4,000V

Surge waveform[±(1.2×50) μs uni-polar full wave voltage]

  • In order to maintain the characteristics, do not remove the timer case.
  • When installing the panel, use the supplied AQM4812 main-unit mounting frame. Note that the AT8-DA4 is also available for sale separately.
  • If you change the operating voltage, be sure not to allow leak current into the timer.
  • Avoid leaving the unit powered continuously. Leaving the unit powered up with output set to ON continuously for a long period of time (about 1 month or more) will wear out the electronic components. If you will be keeping it powered continuously, combine with a relay to create the circuit shown below:

Compliance with the CE Marking

When using in applications to which EN61010-1/IEC61010-1 applies, abide by the following conditions.

1.Ambient conditions

  • Overvoltage category II, pollution level 2
  • Indoor use
  • Acceptable temperature and humidity range: -10 to +55℃, 30 to 85%RH (with no condensation at 20℃)
  • Under 2000 m elevation

2.Use the unit in a location that matches the following conditions.

  • There is minimal dust and no corrosive gas.
  • There is no combustible or explosive gas.
  • There is no mechanical vibration or impacts.
  • There is no exposure to direct sunlight.
  • Located away from large-volume electromagnetic switches and power lines with large electrical currents.

3.Connect a breaker that conforms to EN60947-1 or EN60947-3 to the voltage input section.

4.Applied voltage should be protected with an overcurrent protection device that conforms to the EN/IEC standards.

(example: T 1A, 250 V AC time lag fuse)

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