Reduction of the data analysis burdenone small step towards IoT.
IO-Link compatible Collecting sensor level data
Field data collected and accumulated for “preventive maintenance” and “operation monitoring”.
An analysis of such field data requires high-level know-how and time, causing a burden to people
responsible for the production site management.
The Self-Monitoring Sensor manufactured by Panasonic is capable of reporting sensor data and its own state to the host device through the I/O Link master.
With the Self-Monitoring Sensor, you can immediately judge the state of the sensor and easily identify the cause of failure. Thus, this sensor contributes to the reduction of the burden experienced by the client in collecting and analyzing data.
|Configuration examples of IO-Link compatible devices
Incorporated self-monitoring function
With the Panasonic's Self-Monitoring Sensor,you can get high-level solutions!
Problems are solved by the Self-monitoring function.
|Judgement of the state
|Operation is normal.
|Check the settings.
Detected state is faulty.
|* Recover to the normal state through checking installation and settings.
Reduction in the incident light intensity
|Getting close to the end of service life.
Reached the state where the device should be replaced.
|* Limitation in the writing frequency into the memory or in the operation hours, etc.
|Short-circuited or broken.
Reached the state where it is impossible to control as a device.
|* Short-circuited output, damaged EEPROM, etc.
|By creating a program with a PLC, etc., the "State" of the self-monitoring sensor can be grasped.
Software are available for download.
*Membership registration is required to access/download this data.
>>Go to Data download.
Easy use of IoT
“Predictive maintenance” can be easily achieved through monitoring the state of the Self-Monitoring Sensor.
VERSION UP 1
"Superior visibility": Improved visibility in Digital Display
Improvements to the digital display deliver a wide viewing angle along with increased clarity. The display pressure range and set pressure range have also been increased.
VERSION UP 2
"Reduced environmental impact": 14% lower power consumption (during normal operation)
Thanks to a redesign of its circuitry, power consumption of the low-power-consumption DP-100L series during normal operation has been reduced by 14%.
The display is shut off entirely during ECO / FULL mode operation for power savings of up to 50% compared to normal operation, and display brightness is lowered during ECO / STD mode operation for power savings of up to 30% compared to normal operation.
VERSION UP 3
Enhanced power circuitry Addition of a reverse polarity protection circuit to the transistor output circuit
To prevent from breakage due to miswiring.
"Current value" and "threshold value" can be checked at the same time! Dual display allows direct setting of threshold value
Equipped with a 30 mm 1.181 in square compact-sized dual display.
The current value and the threshold value can be checked at the same time, so the threshold value can be set and checked smoothly without switching to another screen mode.
ON / OFF operations still continue while the threshold values are being set, so setting to the same sensitivity as dial control-type sensors is possible.
Key lock function is equipped as well.
3-color display (Red, Green, Orange)
The main display changes color in line with changes in the status of output ON / OFF operation, and it also changes color while setting is in progress. The sensor status can therefore be understood easily, and operating errors can be reduced.
Readable digital display
12 segments are used and an alphanumeric display has been adopted. This improves visual checking of letters and numbers.
All models in the line-up are compound pressure types
No sensor settings are required to switch between positive pressure and negative pressure, so that the number of registered part numbers can be decreased.
High performance accomplished [Low pressure type]
The low pressure type displays measurements in 0.1 kPa at a resolution of 1/2,000 and has a response time of 2.5 ms (variable up to 5,000 ms), ±0.5 % F.S. temperature
characteristics and ±0.1 % F.S. repeatability, giving it high performance.
The sensor’s setting operation mode has a 3-level configuration to suit the frequency of use.
The setting levels are clearly separated into "RUN mode" for operation settings that are carried out daily, "MENU SETTING mode" for basic settings, and "PRO mode" for special and detailed setting.
These make setting operations easy to understand and easy to carry out.
Settings such as threshold value adjustment and key lock operation can be carried out while the sensor is operating.
MENU SETTING mode
Basic settings such as output mode setting and NO / NC switching can be carried out.
High-level function settings such as hysteresis adjustment and the
copy function can be carried out.
1. EASY mode
This mode is used for comparative output ON / OFF control.
Notes: Hysteresis can be fixed to one of eight different levels.
2. Hysteresis mode
This mode is used for setting comparative output hysteresis to the desired level and for carrying out ON / OFF control.
Notes: "Hi-1" or "Lo-1" appears in the sub display for comparative output 1, and "Hi-2" or "Lo-2" appears for comparative output 2.
3. Window comparator mode
This mode is used for setting comparative output ON and OFF at pressures within the setting range.
Notes: Hysteresis can be fixed to one of eight different levels.
Equipped with auto-reference / remote zero-adjustment functions, More precise pressure
management is achieved with a minimum of effort [Multi-function type]
If the reference pressure of the device changes, two functions are selectable.
One is auto-reference function, which partially shift the comparative output
judgment level by the amount that the reference pressure shifts. The other
is remote zero-adjustment function, which can reset the display value to zero
via external input. These functions are ideal for places where the reference
pressure fluctuates wildly, or where fine settings are required.
Without auto-reference and remote zero-adjustment functions
Because the threshold level is fixed for conventional pressure sensors, changes in the reference pressure result in wrong decisions.
With auto-reference function applied
When auto-reference input is applied, the reference pressure "30" is added to the threshold level. If the reference pressure changes to "20" or "40", the auto-reference input compensates for this every time by changing the threshold level, so any variation in the filling pressure can be ignored.
With remote zero-adjustment function applied
When remote zero-adjustment input is applied, the reference pressure is forced to "0". If the reference pressure changes to "20" or "40", the remote zero-adjustment input adjusts the reference pressure to "0" every time the reference pressure changes, so any variation in the filling pressure can be ignored.
Sub display can be customized
The sub display can be set to indicate any other desired values or letters apart from the threshold value. This eliminates the need for tasks such as affixing a label to the device to indicate the normal pressure value.
Setting details can be recognized at a glance
The DP-100L setting details appear in the digital display. Because the settings are in numeric form that can be easily understood, it is useful such as when receiving technical support by telephone.
Peak hold and Bottom hold functions
The peak values and bottom values for fluctuating pressures can be displayed using the dual display.
Energy-saving design! Equipped with an ECO mode
This mode lowers the display luminance to cut power consumption by approximately 30 %. The displays can also be turned off completely to achieve a power saving of approximately 50 %.
Tight installation to panels is possible
An exclusive mounting bracket that is suitable for 1 to 6 mm 0.039 to 0.236 in panel thickness is available.
An exclusive mounting bracket that supports tight installation is available
Space savings can also be achieved even when an L-shaped mounting bracket is used.
Cable can be connected with one-touch
Connector attached cable (2m 6.562 ft), as an accessory, can be connected easily with one-touch connection.
|* Options: 1 m 3.281 ft / 3m 9.843 ft / 5m 16.404 ft types are also available.
Rc1/8 conversion bushing is available. Compatible with conventional model <br>[For short pressure port type]
By equipping the push-in converter with DP-10□-M(-P), pressure port can be converted from M5 female thread to Rc1/8 female thread. Bore diameter conversion to the DP2 / DP3 series is possible.
Flat installation on the wall by shifting the direction of the pressure port
[For short pressure port type]
By mounting the flat attachment to DP-10□-M(-P), pressure port and cable can now be pulled out in downward, left or right directions. Flat mounting on surfaces such as the wall is made possible.
|M5 female thread
|Rc1/8 female thread
|NPT1/8 female thread
|G1/8 female thread