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Discontinued
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CW1

For Automotive Application with 125°C heat resistance 3.4mm low profile design.

Features

  • 3.4 mm low profile design.

  • Suitable for automotive applications that require vibration and heat resistance (125℃) characteristics.

  • “Anti-misoperation bridge structure” prevents unintended operation of mating lock.

Applications

  • LED module connection in automotive head lamps

  

Characteristics

Item Specifications Conditions
Electrical
characteristics
Rated current Each pin: 3.0 A Maximum current can be applied to one contact.
(Except for the capacity of wire.)
Rated voltage 50 V DC
Dielectric strength 1,000 V AC for 1 min Detection current: 1 mA (No short or damage)
Insulation resistance Min. 100 MΩ Using 500 V DC megger (1 min)
Contact resistance Max. 10 mΩ (Initial)
Max. 20 mΩ (after test)
Except wire conductor resistance.
Measured at DC 10 mA
Mechanical
characteristics
Insertion force Max. 13.0 N (Initial stage) (2pins)
Max. 18.0 N (Initial stage) (4pins)
Max. 23.0 N (Initial stage) (6pins)
Removal force Max. 13.0 N (Initial stage) (2pins)
Max. 18.0 N (Initial stage) (4pins)
Max. 23.0 N (Initial stage) (6pins)
Measured by removal of housing lock.
Housing lock force Min. 30 N (Initial stage)
Environmental
characteristics
Temperature and humidity of ambient, storage and transportation –40 to +125°C
(Including temperature rise when applying current)
(Storage and transportation temperature is –40 to +50°C in a packing state.)*1
No icing or condensation
Soldering heat resistance The initial specification must be satisfied electrically and mechanically Max. peak temperature of 260°C
Reflow soldering: Max. 2 times
(PC board surface temperature near the receptacle)
Soldering iron: 300°C within 5 sec., 350°C within 3 sec.
Thermal shock resistance (Receptacle and plug mated) After 500 cycles
Contact resistance: Max. 20 mΩ
CW1 Order・Temperature・Time
*Vapor phase
Humidity resistance
(Receptacle and plug mated)
After 96 hours
Contact resistance: Max. 20 mΩ
Insulation resistance: Min. 100 MΩ
Bath temperature 60 ±2°C
Humidity 90 % RH
Heat resistance (Receptacle and plug mated) After 120 hours
Contact resistance: Max. 20 mΩ
Bath temperature 125 ±2°C
Vibration resistance
(Receptacle and plug mated)
Current shut off should not exceed
1 µs during vibration test. (Contact resistance: Max. 20 mΩ)

Acceleration: 44 m/s²
Frequency: 20 to 200 Hz
Sweep time: 3 min/cycle
Testing tool: Refer to Fig.1 *2
Direction: 3 axes (X, Y, Z)
(Different samples are used for each axis.)
Time: 3 h
Detection current: 10 mA

Shock resistance
(Receptacle and plug mated)
Current shut off should not exceed 1µs during shock test. Acceleration: 981 m/s²
Operation time: 6 ms
Testing tool: Refer to Fig.1 *2
Direction: 6 direction (±X, ±Y, ±Z)
(Different samples are used for each direction.)
Number: 3 times
Detection current: 10 mA
Lifetime
characteristics
Insertion and removal life 30 times (Contact resistance: Max. 20 mΩ) Speed: 25 mm/min
Solder paste thickness The initial specification must be satisfied electrically and mechanically Recommendation t=0.15 mm
*1. As the humidity range differs depending on the ambient temperature, the humidity range indicated below should be used.
      This temperature and humidity range does not guarantee permanent performance.
CW1 Thermal shock resistance
*2.Fig. 1
CW1 Testing tool:

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Material and surface treatment

Receptacle

Name Material Color Surface treatment
Body LCP (UL94 V-0) Black -
Post Copper Alloy - Contact portion: PdNi + Au flash plating over nickel
Soldering portion: Sn plating over nickel
Metal tab Copper Alloy - Soldering portion: Sn plating over nickel

Housing

Name Material Color Surface treatment
Housing PBT (UL94 HB) Black -

Contact

Name Material Color Plating
Contact Copper alloy - Contact portion: PdNi + Au flash plating over nickel
Barrel portion: Sn plating over nickel

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Applicable wires

Wire range Wire specifications
Number of strands/Strand diameter(pcs/mm) Conductor sectional area(mm²) Insulation diameter(mm)
AWG #24 11/0.16 0.2210 1.22 to 1.52
AWG #22 17/0.16 0.3416
AVSS0.3 7/0.26 0.3715
Tinned annealed copper wire
Furukawa Electric Co., Ltd.
BEAMEX ER500
12/0.18 0.30 1.52

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Technology

Requests to customers (Automation Control Components & Industrial Device) [Excluding specific product]
Requests to customers (Automation Control Components & Industrial Device) [For specific product]
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Requests to customers (Dedicated to industrial motors)