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PV200

Specifications

Functional specifications

※Specifications for PV200 firmware Ver. 1.5 or later.

Item Specifications
CPU 32-bit, RISC CPU & DSP
Input/output Cameras (Note 4) Up to two cameras selected from among 0.3M grey/grey compact/color cameras (640 x 480),
0.3M color compact camera (640 x 478) and 2M grey/color cameras (1,600 x 1,200) can be connected.
Up to two 4M grey cameras can be connected. (Note 1)
Monitor output Analog RGB (640 x 480) output
Memory card SD/SDHC memory card
PLC communication compatible models
(RS-232C)
・Panasonic Industrial Devices SUNX : FP series
・OMRON : C, CV, and CS1 series
・Mitsubishi Electric : A, Q, FX, and FX2N series
・Fuji Electric : MICREX-SX SPH series
・Allen-Bradley : SLC500 series
Modbus RTU compatible (performance confirmed with Siemens S7-1200)
PLC communication compatible models
(Ethernet)
・Panasonic Industrial Devices SUNX : FP series, ET-LAN unit
・Mitsubishi Electric : Q series
・Yokogawa Electric : FA-M3 series
PLC communication command Specifiable external command instruction using PLC communication Command input format: polling / parallel input
Parallel 14 inputs / 15 outputs
Keypad input Connector for dedicated keypad (ANPVP**), 1 channel
USB USB 2.0, A-B type (Only PVWIN200)
Menu display Four languages (five fonts), Switchable (Japanese, English, Korean, Traditional Chinese and Simplified Chinese)
Monitor display Split-screen display of up to two camera images, Zoom function (2 to 400%)
Image display: Through/Memory/NG object images
Display effects: Greyscale/Slice level group/Preprocessing group/Color/Extraction and binary/Grey
conversion image, Display area (640 x 480)
Processing methods Greyscale processing/Thresholding processin/Color extraction/Grey conversion
Processing resolution 2M camera (grey/color): 1,600 horizontal x 1,200 vertical pixels
0.3M camera (grey/grey compact/color): 640 horizontal x 480 vertical pixels
0.3M camera (color compact): 640 horizontal x 478 vertical pixels
4M camera (grey): 2,048 horizontal x 2,048 vertical pixels
Trigger input Select from: All cameras or detection trigger
Number of connected cameras Up to two cameras
Camera connection Connection by Power Over Camera Link (PoCL)
Capture method Frame shooting only. Capable of partial capture of one point
In partial capture mode, the minimum capture area to be set for the 0.3M/4M camera is
one line, and that for the 2M camera is 100 lines.
(The area can be set in increments of one line for the grey camera, and two lines for the color camera.)
Shutter speed 30 μs to 1,000 ms (Set in increments of 10 μs)
However, 0.3M grey compact camera is 100μs to 500 ms (Set in increments of 10μs)
Gain setting range 1.0 to 5.0
Number of product types 256 types max. (depends on setting data)
Password Switching from the current operating screen to the setup screen can be password controlled (within 15 characters).
Administration classification: invalid/valid (limit setting screen transition and limit regular menu switching)
Inspection functions
(Checkers)
1,000 checkers/product type max., including those for geometry calculation and character/figure drawing (depends on setting data)
Position adjustment, Position rotation adjustment, Rotation adjustment area size adjustment, Line, Binary window, Grey window, Binary edge, Grey edge, Feature extraction, Smart matching, Contour matching, Flaw detection, Connector (binary window), Connector (grey window), Connector (grey edge), Smart edge (circles), Smart edge (line), Color window
* Number of range masks: 16 ranges/checker
* Maximum registrable number of smart matching and contour matching templates: 2,000 pcs.
Geometry calculation 1,000 checkers/product type max., including those for inspection functions and character/figure drawing (depends on setting data)
Eight calculation functions (distance between two points, intersection of two lines, median lines of two lines, perpendicular distance, approximate straight line, approximate circle, and approximate ellipse)
Character/Figure drawing Up to 10,000 characters/graphics (1,000 checkers x 10)/product type can be displayed on the images (depends on setting data).
Inspection operation mode Sequential processing: After completing the result output, the next image capture for inspection can be started.
Parallel processing: After the capture and the synchronized output of results of the previous inspection are completed, the image capture process for the next inspection is ready to start, and then the capture and inspection results output are processed concurrently.
Slice level group 16 group/camera, 256-grey scale (0 to 255)
Image preprocess Preprocessing selections: Grey conversion / Color extraction / Grey preprocessing
Grey conversion Available only when a color camera is connected. For each product type, 16 groups/camera
Each R/G/B value setting for grey conversion can be changed within the range of -1,000 to 1,000.
Color extraction Available only when a color camera is connected. Color extraction mode: Selectable between high speed and expansion
Number of extractable colors;
High speed: A total of 16 colors when one camera is connected and eight colors when two cameras are connected.
Expansion: A total of 128 colors when one camera is connected and 64 colors when two cameras are connected.
Only eight registered colors can be selected from one checker.
Grey preprocessing For each product type, 16 groups/camera, 10 stages max.
Preprocessing filters: 21 types
(Dilation, Erosion, Erosion → Dilation, Dilation → Erosion, Auto correction, Grey cut, Area averaging, Correction settings, Median, Smoothing, Sobel, Prewitt, Laplacian, Edge extraction X, Edge extraction Y, Sharpen, Tophat, Dynamic, Grey difference, Rotation, and Reflect)
Numerical calculation 1,000 formulas/product type max., including those for judgement output (depends on setting data)
Calculations involving output values of inspection functions
Operators Four fundamental operations (+, -, x, ÷), Bracket operations, Trigonometric functions (14 types), Comparison functions (6 types), Math functions (15 types), Geometry functions (18 types), Coordinate conversion functions (8 types)
Statistic data operation items Scan count/OK count/NG count/Average/Variance/Max./Min./Range/OK average/OK variance/OK judgment max./OK judgment min./OK range/NG average/NG variance/NG judgment max./NG judgment min./NG range User limit: 1,000 items /product type max.
Other operation items Previous data of numerical calculation and judgment results, general-purpose registers
Number of reference operators 16 items/formula max.
Judgement output 1,000 formula/product type max., including those for numerical calculation (depends on setting data)
Substitution for and logical calculation of judgement results from checkers and numerical calculations
Operators NOT/AND/OR/XOR/Brackets
Number of reference items 16 items/formula max.
Others Total judgment conditions, save image conditions, Image output conditions,
parallel output setting (8 outputs from OUT0 to OUT7 and 16 outputs from OUT0 to OUT15, or all setting output)
Collective moving Collective movement of set checkers in units of position/rotation adjustment groups Specify the "Move" or "Not move" option for each checker type.
However, position and rotation adjustment checkers cannot be moved.
Marker 8 markers/product type max. for each camera, Graphic display on the operation screen, Selectable from six colors
Shapes Rectangle/Circle, Ellipse/Polygon/Line/Cross
Data R/W Two-window display of up to 80 (5x16) cells/product type on screen in table form in RUN mode
Substitution of title input, checker conditions/results, numerical calculation results, numerical calculation judgment results, judgment results, statistical results possible. Change of upper/lower limits of numerical computation in the table in RUN mode possible.
Select menu Maximum registrable number of arbitrary setup items in setup screen on menu: 16 items x 50 pages/type.
Registration information Button / Text / Page move / Separator
Button allocation method FUNC key for item / Selection from list
Others Page name registration possible
Calibration Coordinates, coordinate origin, horizontal and vertical coefficients can be set for each camera to obtain actual dimensions for each product type.
Processing method Unit conversion / 1 point coordinate conversion / 2 point coordinate conversion / 3 points coordinate conversion
Operation method Static / Dynamic
Standard registration Arbitrary position / Smart matching / Contour matching / Intersection / Centre of circle / Feature extraction
Conversion data Coordinates, coordinate origin, horizontal and vertical coefficients can be set for each camera to obtain actual dimensions.
Others Comment input
Template re-registration settings Position Set position/Adjusted position
Display Yes/No
Execution mode All execution Execution of all checkers
Branch execution Destination blocks (0 to 9) can be set.
Designated execution Blocks to be executed (0 to 9) can be set.
External input/output functions (Note 2) ○: Applicable, ×: Inapplicable Parallel Serial Ethernet SD memory card
Input Inspection start instruction
Re-inspection start instruction
Product type change instruction
Template re-registration instruction
Display layout switch instruction
Operation/stop switch instruction
Statistics reset instruction
Error reset instruction
Instruction to save setting data in the built-in memory
Instruction to save setting data in the SD memory card
Instruction to read setting data from the built-in memory
Instruction to read setting data from the SD memory card
Instruction to cancel the saving/reading of setting data
Instruction to save the image memory in the SD memory card
Instruction to erase the image memory
Instruction to print the screenshot
Inspection/processing cancellation instruction
Instruction to save the latest inspection image × ×
Instruction to read/change the set value ×
Instruction to prohibit the keypad screen operation ×
Keypad emulation instruction ×
PLC communication command read instruction × ×
Output Scanning operation count
Total judgement output
Judgement calculation (JD) result output
Numerical calculation result output
Image output × × ○ (Note 3)
Screenshot output × × ○ (Note 3)

Notes:

1) The 4M grey camera cannot be used in combination with another type of camera.
The ANPVC82□ dedicated compact camera cable is required to connect the compact cameras.
2) USB cannot be used for the external input/output functions.
3) Image and screenshot output functions via Ethernet are received by dedicated software, Image Receiver for PV.
4) PV200 MC can connect only 0.3M compact camera (grey/color).

General specifications

Item Specifications
Rated operating voltage 24 V DC
Operating voltage range 21.6 to 26.4 V DC (including ripples)
Rated current consumption 1.2 A max.
Ambient temperature during use 0 to +45 ℃ 32 to +113 ℉ (However, no condensation or no freezing)
Storage ambient temperature -20 to +60 ℃ -4 to +140 ℉ (However, no condensation or no freezing)
Ambient humidity during use 35 to 85 % RH (at 25 ℃ 77 ℉, However, no condensation or no freezing)
Storage ambient humidity 35 to 85 % RH (at 25 ℃ 77 ℉, However, no condensation or no freezing)
Noise immunity 1,000 V, Pulse width: 50 ns, 1 μs (using the noise simulator method)
Vibration resistance 10 to 55 Hz, 1 sweep/min, double amplitude of 0.75 mm 0.03 in, 30 minutes each in the X, Y, and Z directions
Shock resistance 196 m/s2, 5 times each in the X, Y and Z directions
Insulation resistance
(initial value)
100 MΩ or higher (measured by a 500 V DC megger)(Note 1)
Input and output terminals -- Power and ground terminals
Input and output terminals -- Non-energized metal part
Power terminal -- Non-energized metal part
Breakdown voltage
(initial value)
500 V AC for 1 min (600 V AC for 1 sec), Cutoff current: 10 mA (Note 1)
Input and output terminals -- Power and ground terminals
Input and output terminals -- Non-energized metal part
Power terminal -- Non-energized metal part
Battery life 10 years approx. (at 25 ℃ 77 ℉)
Weight 0.5 kg approx. (including terminal blocks)
Pollution degree 2

Note :

1) The evaluation was carried out with the primary side power supply varistor and capacitor removed from the internal circuit of the unit.

Camera specifications

Item Specifications
Type/Part No. 4M grey
/ ANPVC1470
2M grey
/ ANPVC1210
0.3M grey
/ ANPVC1040
Capture element 2/3-inch CCD fixed image element 1/1.8-inch CCD fixed image element 1/3-inch CCD fixed image element
Pixels 2,048 horizontal x 2,048 vertical pixels 1,600 horizontal x 1,200 vertical pixels 640 horizontal x 480 vertical pixels
Pixel size: 3.45 μm x 3.45 μm
(Square pixels)
Pixel size: 4.4 μm x 4.4 μm
(Square pixels)
Pixel size: 7.4 μm x 7.4 μm
(Square pixels)
Frame rate 16 frames/sec max. 30 frames/sec max. 120 frames/sec max.
Lens mount C mount
Ambient temperature during use (Note 1) 0 to +40℃
+32 to +104 ℉
0 to +40℃
+32 to +104 ℉
0 to +45℃
+32 to +113 ℉
Ambient humidity during use (Note 1) 35 to 85% RH (at 25 ℃ 77 ℉)
Vibration resistance 10 to 55 Hz, 1 sweep/min, double amplitude of 1 mm 0.04 in, 30 minutes each in the X, Y, and Z directions
Shock resistance 490.3 m/s2, 1 time each in the X, Y and Z directions 700 m/s2, 3 times each in the X, Y and Z directions
Weight (Excluding the lens) 125 g approx. 65 g approx. 65 g approx.

Item Specifications
Type/Part No. 0.3M color compact
/ ANPVC6030
0.3M grey compact
/ ANPVC5030
2M color
/ ANPVC2260
0.3M color
/ ANPVC2040
Capture element 1/3-inch CMOS fixed image element 1/3-inch CMOS fixed image element 1/1.8-inch CCD fixed image element 1/3-inch CCD fixed image element
Pixels 640 horizontal x 478 vertical pixels 640 horizontal x 480 vertical pixels 1,600 horizontal x 1,200 vertical pixels 640 horizontal x 480 vertical pixels
Pixel size: 6.0 μm x 6.0 μm
(Square pixels)
Pixel size: 6.0 μm x 6.0 μm
(Square pixels)
Pixel size: 4.4 μm x 4.4 μm
(Square pixels)
Pixel size: 7.4 μm x 7.4 μm
(Square pixels)
Frame rate 90 frames/sec max. 90 frames/sec max. 30 frames/sec max. 120 frames/sec max.
Lens mount NF mount (Note 2) C mount
Ambient temperature during use (Note 1) 0 to +40℃ +32 to +104 ℉ 0 to +40℃ +32 to +104 ℉ 0 to +40℃ +32 to +104 ℉ 0 to +45℃ +32 to +113 ℉
Ambient humidity during use (Note 1) 35 to 85% RH (at 25 ℃ 77 ℉)
Vibration resistance 10 to 200 Hz, 1 sweep/10 min, 30 minutes each in the 3 directions 10 to 55 Hz, 1 sweep/min, double amplitude of 1 mm 0.04 in, 30 minutes each in the X, Y, and Z directions
Shock resistance 700 m/s2, 1 time each in the X, Y and Z directions 700 m/s2, 3 times each in the X, Y and Z directions
Weight (Excluding the lens) 30 g approx. 30 g approx. 65 g approx. 65 g approx.

Notes :

1) However, no condensation or no freezing
2) Comes with C mount adapter.

Visual Fields

0.3M color and grey camera
ANPVC2040, ANPVC1040

0.3M color and grey camera ANPVC2040, ANPVC1040

2M color and grey camera
ANPVC2260, ANPVC1210

2M color and grey camera ANPVC2260, ANPVC1210

4M grey camera
ANPVC1470

4M grey camera ANPVC1470

0.3M color and grey compact camera
ANPVC6030, ANPVC5030

0.3M color and grey compact camera ANPVC6030, ANPVC5030

The X-direction (horizontal) visual field is the Y-direction visual field multiplied by 1.3.
* Please use these values as reference purposes only. Check the details with the PV200 User’s Manual.

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