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Lamp Tube Type UV Curing System ANUP SERIES

Ideal for UV irradiation of a variety of workpieces

Lamp Tube Type UV Curing System ANUP SERIES

Features

High efficiency and high intensity

Functions for this unit has been developed based on lighting and control technologies accumulated over years, including a unique Panasonic light distribution technology (efficient irradiation) and DICOOL optical mirror, which prevents the rise of workpiece temperature.
The efficient light distribution allows for high irradiation intensity, significantly enhancing productivity.

UV auto control function for automatic compensation

Our unique UV auto control function automatically compensates for decrease in the irradiation power due to lamp deterioration over time, maintaining a stable UV irradiation until the end of the lamp life.

DICOOL optical mirror (reflection mirror) adopted to prevent temperature rise

Our original DICOOL optical mirror which reflects UV rays only has been adopted. The DICOOL filter which transmits UV rays only can also be installed as an option.
These components decrease radiant heat from the lamp and reflection mirror, reducing the workpiece temperature rise by about 40 %. This feature allows for a wider application to heat-sensitive materials. Also it is equipped with a safety system that stops UV irradiation in case of an excessive temperature rise inside the lamp housing.

Preinciple of DI-cool optical mirrors and filters

Ultraviolet illumination level and rise in work temperature

Metal halide lamp developed to significantly increase the thick film curing speed

The metal halide lamp has high luminous efficiency at a wavelength range from 300 to 400 nm 0.012 to 0.016 mil, which is about 20 % higher than the efficiency of the conventional UV lamp.
This lamp is ideal for bonding, printing, marking, etc.
of materials containing a color and materials that require thick film application. Also, the lamp type can be selected according to the type of UV-curable resin or coating film thickness, etc.


Spectral energy distribution

Metal halide lamp
UV lamp

Lamp lineup to cover the resin types and applications

The metal halide lamp is suited for thick-film sealing, coating, bonding, and other general purposes.
The UV lamp is suited for applications that require higher surface-curing performance.


A lamp with the best irradiation width can be chosen depending on workpiece size

Area with 75 % peak intensity is defined as effective irradiation width. The standard effective irradiation width along the lamp width is 50 mm 1.969 in, and the effective irradiation width along the lamp length is as shown in the table below.
Areas outside the effective irradiation width are also irradiated with UV rays; however, the irradiation intensity in these areas are lower.

Irradiation width and lamp output intensity

Effective irradiation width (mm in) Lamp output Lamp emission length (mm in)
Along the lamp width Along the lamp length Lamp output intensity
80W/cm 120W/cm 160W/cm
50
1.969
150
5.906
- - 3kW 180 7.087
50
1.969
200
7.874
- 3kW - 250 9.843
50
1.969
300
11.811
3kW - 6kW 375 14.764
50
1.969
400
15.748
- 6kW - 500 19.685
50
1.969
650
25.591
6kW - - 750 29.528
Note: The irradiation distance is 130 mm 5.118 in (DICOOL optical mirror).

Width along the lamp width
(Workpiece flow along the lamp length)

Width along the lamp width (Workpiece flow along the lamp length)

Width along the lamp length (Workpiece flow perpendicular to the lamp length)

Width along the lamp length (Workpiece flow perpendicular to the lamp length)

Irradiation intensity (in the lamp width direction)

50mm 1.969in wide type (Standard)

50mm 1.969in wide type (Standard)
Lamp: Metal halide lamp (3 kW,120 w/cm)
Reflector: DICOOL optical mirror
Distance: 130 mm 5.118 in

30mm 1.181 in wide type (custom-made product)

30mm 1.181 in wide type (custom-made product)
Lamp: Metal halide lamp (3 kW,120 w/cm)
Reflector: DICOOL optical mirror
Distance: 130 mm 5.118 in

100 mm 3.937 in wide type (custom-made product)

100 mm 3.937 in wide type (custom-made product)
Lamp: Metal halide lamp (3 kW,120 w/cm)
Reflector: DICOOL optical mirror
Distance: 130 mm 5.118 in

The 30 mm 1.181 in wide and 100 mm 3.937 in wide types are also available.

Note: The standard type is designed to uniformly irradiate the area of the 50 mm 1.969 in effective irradiation width.

POWER SUPPLY UNIT

Functions

Capacity (kW) Ballast type UV intensity control function
6 Electronic ballast type
(with a UV auto control function)
Continuous intensity control function
3 50 to 100 % range (in 5 % increments)
3

Electronic ballast type has a smaller size and 40 % lower energy consumption

Compared with the conventional model (6 kW), the size and weight has been significantly reduced to approx. 2/3 to 1/3.
The power supply capacity has been cut by approx. 40 %, achieving significant energy conservation.

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